Yankee Chapter: Making Waves With Old Outboards

Fig 1 - 1948 1.25 and 2.5 hp models	Fig 2 - 1948 6 hp with rewind and 360 degree leg

The design goals of simplicity, economy and high quality are amply demonstrated in the post World War II Sears Elgins. Sears started selling Elgins in 1946 when they offered the low cost 1.25 hp air cooled single. In 1947 they added the water cooled 2.5 hp single and the 3.5 hp and 5.5 hp water cooled twins. These classic pea-green motors, manufactured by West Bend, are some of the best running antiques available. They start easily, develop good smooth power, and will idle down well. Figure 1 shows the Sears catalog drawings of the 1948 1.25 and 2.5 hp models and Figure 2 shows a 1948 6 hp model with semi-automatic rewind and a full reversing leg.

The Elgins were completely new designs and were developed through comprehensive, year-round testing in Sears Marine Laboratories at Pike Lake, Wisconsin and Fort Meyers, Florida. They featured synchronized throttle controls, high quality Wico magnetos and Tillotson carburetors. Other quality features of these motors include a Hyatt top main roller bearing on all models, including the 1.25 hp air-cooled single. Some later models featured rubber motor mountings and a neutral shift.

Evolution of the Elgins

The Elgin motors in the 1946 - 1954 time period show continual development and improvement. Every year improvements were made to the existing designs. Table 1 below shows how many distinct models were produced in this limited time period. Most of the changes were done so that new parts could be put in the older motors. The newer magnetos, carbs, rewinds and water pumps could all be retrofitted into any earlier similar model. This presents a very favorable picture about how Sears and West Bend valued their customers.

By 1951, the early 3.5 and 5.5 hp twin cylinder motors had evolved to 5 and 7.5 hp models that included roller rod bearings, and a smooth operating neutral shift that made starting and operating them even easier. Figure 3 illustrates a 1951 5 hp with neutral shift.

Fig 3 - 1951 5 hp with neutral shift	Fig 4 - 1951 16 hp

Sometime around late 1950 or early 1951, Sears added the 16 hp Elgin to the lineup and Figure 4 shows a 1951 catalog illustration of this model. It featured a full gearshift, twist-grip throttle, fiberglass hood, Fairbanks-Morse magneto and roller & needle bearings throughout. In 1952 Sears added a 2 hp air-cooled motor. At the same time the original 1.25 hp air-cooled motor was phased out. The 1954 version of the 2 hp air-cooled motor is shown in Figure 5. In 1955 a completely redesigned motor lineup was introduced and production of the classic pea green motors ended.

Fig 5 - 1954 2 hp drawing	Similar 1958 2hp

Model Identification

Table 1 gives a listing of the 1946 - 1954 Elgin model numbers along with some of their specifications and tune up information. This table was compiled from information in a 1955 Elgin service manual. The table is arranged by model number which can be found under the gas tank, on the tiller, or stamped on the crankcase. If the model number is on the crankcase, only the last three digits shown in the table will be stamped. For example model 571.58301 would be stamped simply with 301. The stamped model number is then followed by the motor serial number.

Table 1. Elgin 1946-1954 Model Identification and Specifications

Magnetos and Spark Plugs

The 1946 - 1954 Wico magnetos used three types of coils. The early coils are brown and have a 5/8" center lamination. These coils are usually still in good condition today and this type of magneto usually requires only a point cleaning and gapping to 0.020", and perhaps new spark plug wires. The second version magneto has the 5/8" laminations but the coils are covered with black plastic. These coils may be cracked but can be repaired with epoxy or other insulating material or they can be replaced with the earlier brown coils. The final magneto design uses black plastic covered coils with 7/16" center laminations. These coils are quite often cracked and may require replacement. If this type coil does need replacement, a 1950s style OMC coil can be substituted. On most models, the Wico points have a bakelite slider that slides in a groove in the magneto plate. This slider should be cleaned and lightly lubricated. Old oil or dirt in the groove can make the points sticky which results in a poorly running motor.

Over the years Sears recommended various Allstate, AC and Champion plugs for their motors. All of the 1946 - 1954 motors run well with modern Champion J11C plugs available at auto supply stores. The J11Cs come pre-gapped at 0.035"; this works fine for all the motors. The J11C is a little longer than the older spark plugs, and if your motor has a spark plug cover, care must be taken to make sure the spark does not jump to the cover.

Fuel System and Oil Mix

The Tillotson carburetors used in the Elgins are almost identical to those used in Martins and Scott-Atwaters of the same time period. They very seldom need new parts other than gaskets which can be made from gasket material. The carbs use a metal float and have adjustable high and low speed needles. The entire carburetor usually requires a complete cleaning. It is very important to clean the idle tube thoroughly. This tube can be removed from the top of the carb with a screwdriver. A good soak in lacquer thinner followed by a cleaning with either compressed air or a wire is essential to make sure that the motor will idle well.

The synchronized throttle butterfly can be adjusted by placing the mag handle in the fastest running position and then observing the groove in the left end of the throttle butterfly shaft. It should be exactly horizontal, corresponding to the butterfly inside the carb being fully open.

When you are ready to run the motor, both needles should be preset to 1/2 turn, then adjusted as necessary for smooth running. The high speed needle should be opened an additional 1/4 turn when starting cold. After the motor has warmed up, the high speed needle should be adjusted to its final position. When the motor is running well at high speeds, the low speed can be adjusted. The low speed adjustment is very sensitive and when it is readjusted the motor should be given 5 seconds or more to fully respond to the new setting.

Prior to 1951 Sears recommended 3/4 pints of SAE 30 or 40 weight motor oil per gallon of gasoline for all motors. Starting in 1951, the specified mix was changed to 1/2 pint per gallon in all motors. Today, modern 2-stroke oil with the TCW-3 designation should be used on all water cooled motors. Air cooled outboards should use 2-stroke oils with the TC designation such as used by weed whackers and chain saws. Modern automotive oils should be avoided at all costs. All of the 1946 - 1954 motors should run fine on 1/2 pint per gallon.

Lower Unit and Water Pump

The water cooled motors used two types of water pumps. The early motors used a bakelite sliding vane type pump. This type pump can be identified by the water inlet holes located on the lower left side of the tower casting. The sliding vane pumps usually still work well enough to run and use the motor. If the pump does not work well, servicing it may either be easy or somewhat difficult. On some models with this style pump, removing the lower unit requires pulling the power head from the tower and then removing a groove pin and a slotted nut at the bottom of the main swivel tube. This is a lot of work but is the only way to remove some early design lower units. Once the lower unit is removed, the sliding vane and the lower water pump cover can be examined. The Elgin spec on the vane length is 0.852" - 0.854" with a wear limit of 0.842". Replacements are not readily available but a new one can be easily made from some similar material. If the lower pump cover is worn from the drive shaft rotation, it can be renewed by reinstalling it upside down. To do this only requires countersinking the two small screw holes in it.

Around 1950 a new style pump with a flexible vane impeller was introduced. Motors with this style pump can be identified by the water pick-up holes in the front of the lower unit. These motors have lower units that can be easily removed. The life span of the flexible vane impellers was relatively short and many motors found today have failed impellers. Fortunately AOMCI member Bob Long in WA can rebuild your old impeller casting new rubber around your original brass core - Bob can be reached at the following email address:flyingscott91@yahoo.com. Replacing the impeller on these style lower units is not difficult.

Here are some photos of an original unrestored 1947 Elgin 1 1/4 hp model 571.58301 owned by an AOMCI member.

 

The 1955 - 1960 Sears Elgin by West Bend

Editors Note: We receive a lot of email regarding the 1955-60 West Bend made Elgins. To help answer many of the questions, here is a chart of the models and some helpful information. I have been running a little fiberglass hooded '56 5 1/2 this past summer and it is a fabulous little outboard! Parts availability for these motors is tough, though some of the consumable parts may cross over with Chrysler (who purchased West Bend) and even later Force (who bought Chrysler) outboards. However, your best bet if you need something is to get a parts motor or try placing an ad on the AOMCI webvertize. HAPPY OUTBOARDING!!!!

 

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